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The Multilayer Circuit Board (Multilayer PCB) is an advanced printed circuit board design featuring multiple copper conductive layers laminated together with insulation.
It enables high circuit density, signal integrity, and compact layouts—perfect for modern telecommunication, automotive, medical, aerospace, and industrial control systems.
At XRX PCB, we provide custom multilayer PCB manufacturing services with full engineering support, from 4-layer prototypes to 20-layer HDI boards.
Our in-house production ensures tight tolerance, high reliability, and competitive lead times for your complex electronic designs.
| Feature | Description | Benefit |
|---|---|---|
| Layer Options | 4 to 20 layers | Supports complex circuit routing & signal control |
| High-Density Interconnect (HDI) | Microvia & blind/buried via technology | Enables compact, lightweight designs |
| Controlled Impedance | Maintains signal stability | Ideal for high-speed data transmission |
| Thermal Management | Multi-prepreg lamination & balanced copper | Ensures heat dissipation in power circuits |
| Precision Alignment | Automated optical layer registration | Guarantees inner layer consistency |
| Full Quality Inspection | AOI, flying probe test, impedance check | 100% reliability verification |
Multilayer PCBs play a critical role across a wide range of industries:
| Industry | Application | Benefit |
|---|---|---|
| Telecommunication | Routers, 5G base stations, signal processors | High-speed, low-loss transmission |
| Automotive Electronics | ECU, ADAS, EV battery management | Lightweight & heat-tolerant design |
| Medical Devices | Imaging systems, monitoring equipment | Stable signal integrity & miniaturization |
| Aerospace & Defense | Navigation, radar, satellite systems | Extreme reliability & vibration resistance |
| Industrial Automation | PLCs, motor controllers, sensors | Long operational life under harsh conditions |
| Consumer Electronics | Smart devices, IoT products | Compact structure, low EMI interference |
Our multi-layer PCBs are widely used across various industries:
Telecommunications: Routers, switches, signal processors
Industrial Control Systems: PLCs, automation equipment
Medical Devices: Imaging equipment, monitors, diagnostic tools
Aerospace: Avionics and control systems
High-End Consumer Electronics: Smartphones, tablets, wearable devices
These boards provide superior signal integrity, improved EMI shielding, and efficient space utilization, enabling designers to implement high-density circuits reliably.
| Parameter | Specification / Range | Description |
|---|---|---|
| Base Materials | FR-4, High-Tg FR-4, CEM-3, Rogers, Aluminum Core | Suited for different thermal & frequency needs |
| Layer Count | 4–20 Layers | Multilayer lamination for high-density boards |
| Board Thickness | 0.6 mm – 3.2 mm | Customizable based on layer stack-up |
| Copper Thickness | 1 oz – 3 oz | Higher copper weight supports power circuits |
| Min. Line Width / Spacing | 3 mil / 3 mil (0.075 mm) | Enables fine-pitch high-speed designs |
| Vias & Interconnections | Through-hole, Blind/Buried, Microvia | Advanced interlayer connectivity |
| Surface Finishes | ENIG, Immersion Gold, OSP, Lead-Free HASL | Enhances solderability & corrosion resistance |
| Solder Mask Colors | Green, Black, White, Blue, Red, Yellow | Custom for branding or function |
| Thermal Conductivity | 0.8 – 2.0 W/m·K | Ensures efficient heat transfer |
| Flame Retardant | UL 94V-0 Certified | Meets international fire safety standards |
| Testing | AOI, Flying Probe, Impedance, Cross-section Analysis | Full electrical & mechanical inspection |
| Certifications | ISO 9001, UL, RoHS, IPC-A-600 | Global quality and compliance standards |
| Typical Applications | Telecommunication, Automotive, Aerospace, Medical, Industrial Control, Power Systems | Suitable for compact, high-performance electronics |
Multilayer PCBs are designed for performance-critical electronic assemblies that demand both density and reliability.
They combine multiple signal layers with internal planes for power and grounding, reducing electromagnetic interference (EMI) and improving design stability.
Higher circuit density and smaller footprint
Improved signal integrity and EMI shielding
Excellent thermal balance and mechanical strength
Supports high-speed, high-frequency applications
Enhanced reliability with multiple dielectric layers
A perfect choice for advanced electronics, IoT devices, and compact embedded systems.
Advanced Manufacturing Capabilities: Precision etching, controlled lamination, and via formation
Material Flexibility: FR-4, high-Tg FR-4, Rogers, and high-frequency materials
OEM / ODM Support: Custom designs tailored to specific requirements
Quality Assurance: 100% testing for functionality and reliability, ISO and RoHS compliant
Fast Turnaround: From rapid prototyping to bulk production
A: A multi-layer PCB consists of three or more conductive layers separated by insulating materials, allowing for high-density and high-performance circuit designs.
A: As electronics become smaller and more complex, single and double-sided PCBs cannot meet space and performance requirements. Multi-layer PCBs allow for higher assembly density, reduced footprint, and improved EMI control.
A: We provide custom multi-layer PCBs up to 20 layers with precision impedance control.
A: FR-4, High-Tg FR-4, Rogers, and other high-frequency materials are available depending on your application.
A: Yes, we offer rapid prototyping and mass production, ensuring flexibility for development and production phases.
Looking for high-density, reliable multi-layer PCBs for your advanced electronics project?
Contact XRXPCB today to get a custom solution, fast lead times, and competitive pricing.