Customized High Flame Retardant FR-4 Double-sided Circuit Board for Industrial Control in Engineering Documents

Core Advantage Analysis

1. Performance comparison (vs single panel)

Index double-sided board performance improvement range
Wiring density: double-sided routing+through-hole jumper component density increased by 50%
Signal integrity impedance control ± 8% (below 500MHz) crosstalk ↓ 20%
Heat dissipation capability: double-sided copper plating+thermal conductive via design, thermal resistance ↓ 30%, temperature drop of 12 ℃
Reliability passed IPC-6012 CLASS 2 standard industrial environment life>10 years

2. Economic advantages

Cost efficiency: 40-60% lower in cost than 4-layer panels, only 20-30% higher than single panel panels;

Delivery speed: 3-4 days for mass production (5-7 days for multi-layer boards);

Convenient maintenance: Through hole light transmission detection for faults, with a repair success rate of over 90%.

Application Fields and Typical Cases

1. Consumer electronics (accounting for 50%)

Product type, technical solution, key advantages
Smart home controller FR-4 double-sided+OSP processing supports WiFi/BLE dual-mode communication
Mobile power bank motherboard 2oz thick copper+resin plug hole 10A output, temperature rise<40 ℃
Unmanned electromechanical aluminum based embedded heat dissipation+high TG solder resist vibration resistance 20G, stable at an altitude of 3000 meters

2. Industrial control (accounting for 30%)

PLC system:

I/O module (double-sided grounded shielding, anti EMI interference)

Motor driver (continuous current 10A/380V)

Sensor network:

LoRa communication module (mixed pressure PTFE antenna area, transmission distance 2km)

3. Automotive electronics (accounting for 15%)

Application scenario technical solution vehicle specification certification
Window control module FR-4 Tg150 ℃+ENIG immersion gold passed ISO-16750 vibration test
LED car light driver aluminum substrate+thermal conductive via hole resistant to 85 ℃ engine compartment environment

4. Emerging fields

IoT edge computing:

Double sided antenna design (such as ESP32 module), cost<$3/piece

Medical equipment:

Handheld oximeter motherboard (OSP processed, compliant with medical electrical safety)

Process limitations and countermeasures
Effect of defect solution
High frequency loss>1GHz region switched to high-frequency substrate mixed pressure insertion loss, reducing from>2dB to< 0.5dB@1GHz
Inter layer interference increases, grounding via (spacing<λ/10) reduces EMI by 15dB μ V
Welding virtual soldering nitrogen protection reflow soldering+step temperature curve virtual soldering rate ↓ to 0.5%